# Field Ready ## Introduction **Project Description** = `[Used in rescue operations to free trapped individuals.]` ​ **Item name** = `[Hydraulic Spreader]` **Part number** =`[DR004]` ​ **Designed by** @`[Mark Mellors]` ​ **Made by** @`[Usamah Shamma]` ​ **Developed in** `[Syria]` ​ **Start date** = `[DD/MM/YY]` **End date** = `[DD/MM/YY]` ​ **Quantit**y = A total of `[X]` seats have been made to date. ​ **Version** = The current version is `v[Insert no.]` ​ **Production Costings** \($\): * Quantity 1: `[Insert cost price here]` * Quantity 10: `[Insert cost price here]` * Quantity 100: `[Insert cost price here]` * Quantity 100: `[Insert cost price here]` ​ > _**NOTES**_: `[Insert here]` ## Readiness Level Field Ready develops supplies in the field that are then tested and reviewed for the Readiness Levels. To learn more about how we access new designs in order to include them in our catalogue, have a read our Story, 'Readiness Levels Explained'. ​ Briefly, FieldReady assesses the Readiness of design in terms of five levels on a scale of 1 to 5, with 5 being the most ready. ​ Field Readiness Levels - the degree to which the item is ready for life-saving situations = `1` ​ Maker Readiness Levels - indicator of the relative ease of making the item = `1` ​ User Readiness Levels - the measure of the end-users acceptability of the item = `1` ​ Technology Readiness Levels - indicator of which development stage the item is at = `3` ​ Risk Level - the measure of severity and likelihood of risk for the maker and end-user = `1` ​ ​ ## Risk Assessment Field Ready projects go through a process of Risk Assessment to understand the current situation at hand and find the best solution for the needs in question. ​ Please find attached the Risk Assessment Template in this Project's Drive that is to be completed prior or during the development process. ​ #### Section 1 - Introduction Email adress: `[Insert email here]` Name: `[Insert Name here]` ​ Date:`[Insert date here]` ​ Location: `[Insert your Location here]` ​ Part Number and/or item name: `[Insert the Part Number and/or item name here]` ​ #### Section 2 - Potential hazards of Field Ready solution What are the hazards while making the item \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards during storage \(Field Ready solution\)? Is there an expiry date? ​ `[Insert answer here]` ​ What are the hazards while delivering and installing the item \(Field Ready solution\)? `[Insert answer here]` ​ What are the hazards while using the item \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards in case of misuse or accident \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards if it breaks or fails \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards if it degrades over time \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards to property \(Field Ready solution\)? ​ `[Insert answer here]` ​ What are the potential hazards to the environment \(Field Ready solution\)? ​ `[Insert answer here]` ​ From your answers above list 5 of most apparent of these potential hazards: ​ `[Insert answer here]` ​ #### Section 3 - Rating of Field Ready solution Rate the Severity \(1-5\) of Hazard 1? _1 : Negligible – may not be noticed_ _5: Critical – life threatening/illegal_ ​ `[Insert answer here]` ​ Rate the Likelihood \(1-5\) of Hazard 1? _1: Highly unlikely \(one in 100 chance\)_ _5: Highly likely \(one in 5 chance\)_ ​ `[Insert answer here]` ​ Rate the Severity \(1-5\) of Hazard 2? _1 : Negligible – may not be noticed_ _5: Critical – life threatening/illegal_ ​ `[Insert answer here]` ​ Rate the Likelihood \(1-5\) of Hazard 2? _1: Highly unlikely \(one in 100 chance\)_ _5: Highly likely \(one in 5 chance\)_ ​ `[Insert answer here]` ​ Rate the Severity \(1-5\) of Hazard 3? _1 : Negligible – may not be noticed_ _5: Critical – life threatening/illegal_ ​ `[Insert answer here]` ​ Rate the Likelihood \(1-5\) of Hazard 3? _1: Highly unlikely \(one in 100 chance\)_ _5: Highly likely \(one in 5 chance\)_ ​ `[Insert answer here]` ​ Rate the Severity \(1-5\) of Hazard 4? _1 : Negligible – may not be noticed_ _5: Critical – life threatening/illegal_ ​ `[Insert answer here]` ​ Rate the Likelihood \(1-5\) of Hazard 4? _1: Highly unlikely \(one in 100 chance\)_ _5: Highly likely \(one in 5 chance\)_ ​ `[Insert answer here]` ​ Rate the Severity \(1-5\) of Hazard 5? _1 : Negligible – may not be noticed_ _5: Critical – life threatening/illegal_ ​ `[Insert answer here]` ​ Rate the Likelihood \(1-5\) of Hazard 5? _1: Highly unlikely \(one in 100 chance\)_ _5: Highly likely \(one in 5 chance\)_ ​ `[Insert answer here]` ​ With each hazard multiply the Severity \(1-5\) with the Likelihood \(1-5\) to get the RPN. Which hazard has the highest RPN? ​ `[Insert answer here]` ​ #### Section 4 - Control measures \(Field Ready solution\) Select the hazard with the highest RPN. Repeat this section with next highest RPN if necessary. ​ Can you design in a Safety feature \(Yes/No\)? ​ `[Yes/No]` ​ Have you create a barrier or provide protective equipment \(Yes/No\)? ​ `[Yes/No]` ​ Have you provided adequate information/training \(Yes/No\)? ​ `[Yes/No]` ​ > _**NOTES**_: `[Insert here]` ## Bill Of Materials **Item No.** = `[insert here]` ​ **Part No.** = `[Insert here]` ​ **Item name** = `[Insert here]` ​ **Description** = `[Insert here]` ​ ​ **Quantity in Assembly** = `[Insert here]` ​ ​`Repeat this for all parts in the assembly.` ​ ​ > _**NOTES**_: `[Insert here]` ## Drawing Pack `Upload the technical drawings for the new project into a new Folder called 'Drawing Pack' in the Files section of the Project and reference here.` ​ ​ > _**NOTES**_: `[Insert here]` ## CAD Data `Upload the CAD Data for the new Project into a new Folder called 'Drawing Pack' in the Files section of the Project and reference here.` ​ ​ > _**NOTES**_: `[Insert here]` ​ ​ ## Manual **Assembly time** = `[Insert here]` **Disassembly time** = `[Insert here]` ​ ​ #### FOLLOW THROUGH THESE STEPS TO ASSEMBLE THE PARTS: ### Step 1 `[Insert here]` ​ ### Step 2 `[Insert here]` ​ ### Step 3 ... `[Insert here]` ​ #### FOLLOW THROUGH THESE STEPS TO DISASSEMBLE THE PARTS: ### Step 1 `[Insert here]` ​ ### Step 2 `[Insert here]` ​ ### Step 3 ... `[Insert here]` ​ #### Instructions on how to use it: ### Step 1 `[Insert here]` ​ ### Step 2 `[Insert here]` ​ ### Step 3 ... `[Insert here]` ​ > _**NOTES**_: `[Insert here]` ## Testing FieldReady has prepared some template questions to consider for the Testing of the new product. Please follow these questions in the different sections and provide responses in the fields provided. ​ ​ #### Assembly/Disassembly: * _How was the product assembled?_ `[Insert answer here]` * _Would you change anything to make the item easier to assemble?_ `[Insert answer here]` * _How was the product disassembled?_ `[Insert answer here]` * _Would you change anything to make the item easier to disassemble?_ `[Insert answer here]` ​ ​ #### Dimensional Analysis: If available, download the relevant Engineering Drawing from Files section of the Project. ​ Using a Vernier calliper, measure the 5 dimensions that are labelled with a triangle symbol. ​ If the tolerance isn’t shown on the Engineering Drawing please use this dimension tolerance table: ​ ![image](https://wikifactory.com/files/RmlsZToxNDU2MjA%3D) ​ The tolerance class is determined by the manufacturing method used to make the item. ​ **For example**: Injection moulding is **f** \(fine\) Woodwork using hand tools is **v** \(very coarse\). ​ ![image](https://wikifactory.com/files/RmlsZToxNDU2MTk%3D) `[Insert here screenshot of Dimensional Analysis to replace empty Table above]` ​ #### Structural \(Static Loading\): The loading must have a minimum factor of safety of 2.0. This is the maximum load that will be applied during use, multiplied by 2. ​ **For Example** - 120.8kg \(max human weight in kilograms - 90th Percentile\) 120.8 x 2 = **241.6kg** load to be applied * Does the item still work after the loading? `[Insert answer here]` * What changes can be made to improve the Structural test performance? `[Insert answer here]` ​ #### Mechanically: * Is the item strong enough for its intended purpose? `[Insert answer here]` * Would there be a risk in the item breaking during use? How can this be prevented? `[Insert answer here]` ​ #### Impact: * Does the item still work after a 1-meter drop test? `[Insert answer here]` * Would you make any changes to improve the drop test performance `[Insert answer here]` ​ ​ #### Visual inspection: **Major faults:** sharp or hazardous parts, significant damage, visible cracks or compromised structure. **Minor faults:** chips, minor cracks, surface imperfections, burrs or colour variations ​ * How many major faults does the item have? `[Insert answer here]` * How many minor faults does the item have? `[Insert answer here]` * Would you make any changes to prevent these faults? `[Insert answer here]` #### User perception: * Is it clear what the items intended use is? If not, why not? `[Insert answer here]` * Is it clear how the item works without the need for instructions? If not, what instructions need to be given? `[Insert answer here]` ​ #### Usability: * Does the item do what it is meant to do? If not, why not? `[Insert answer here]` * What changes would you make to make the item easier in use? `[Insert answer here]` #### Environment: * In what environment will this item be used? `[Insert answer here]` * Will the item be exposed to prolonged sunlight? `[Insert answer here]` * Will the item be in contact with water or other liquids? `[Insert answer here]` * What extremes can occur in this environment? Test these extremes \(e.g. simulate max & min temperature, moisture levels\). What are the results? `[Insert answer here]` Any problem that you have feel free to creat a issue here. ​ > _**NOTES**_: `[Insert here]`